Winding Processing: High – purity electromagnetic wires are selected for winding the rotor. Advanced winding equipment is utilized to precisely control the number of winding turns, wire diameter, and the arrangement of the windings, ensuring the symmetry and uniformity of the windings. After winding, insulation treatment is carried out on the windings. High – quality insulation materials and advanced insulation processes, such as impregnating with varnish and drying, are adopted to improve the insulation performance of the windings, prevent short – circuits and electric leakage, and enhance the safety and reliability of the motor’s operation.
Overall Assembly: The processed iron core and windings are precisely assembled. During the assembly process, the matching accuracy of all components is strictly controlled to ensure good dynamic balance performance of the rotor. Through dynamic balance testing equipment, dynamic balance correction is performed on the rotor to reduce vibration when the rotor rotates at high speed, extend the service life of the motor, and improve the stability and efficiency of the motor’s operation.
Product Characteristics
High Efficiency: Thanks to the use of high – quality materials and advanced manufacturing processes, the rotor has excellent magnetic and electrical properties. It can meet the demand for high – efficiency power of various equipment.
High Precision: During the manufacturing process, strict control is exercised over dimensional accuracy and geometric tolerances. Key indicators of the rotor, such as concentricity and roundness, reach extremely high levels. This enables the rotor to rotate smoothly in the motor, reducing friction and collision with the stator, lowering noise and vibration, and improving the operation accuracy and stability of the motor.
High Reliability: Through strict quality inspection and performance testing, including insulation resistance testing, withstand voltage testing, and dynamic balance testing, etc., it is ensured that the rotor can operate reliably under various working conditions. It has good insulation performance and high mechanical strength, and can withstand long – term high – speed operation and the challenges of complex working environments, reducing the probability of malfunctions and providing strong support for the stable operation of the motor.
Application Fields
Widely applied in various motors, covering the industrial field and the household appliance field, etc. Whether in high – speed and high – load industrial environments or in household appliances and transportation equipment with high requirements for stability and energy conservation, our rotor products can, with their excellent performance, ensure the normal operation and efficient working of motors.
We always adhere to the concept of quality first, constantly innovate manufacturing processes, and strictly control product quality. We are committed to providing customers with high – quality and high – performance rotor products, contributing to the development and progress of the motor industry.
Sinomore is focus in the electric motor field, provide PM DC motor, BLDC motor, DC gear motor, universal motor and its CKD & SKD parts, as well as the motor assembly line, rotor assembly line and stator assembly line.Our team members are full of enthusiasm for electric motor industry, based on more than 20years experience in motor production, we get to know well about this industry and supplying chain in China, we are committed to provide customers with a full package of solution to cost reduction effectively for motor production.Working with Sinomore, Spend less, Quality better, High flexibility, More from China.We support the customers who are in the filed of Home Appliances, Automobile, Automation, Power Tools, etc., provide the PMDC motor, BLDC motor, DC gear motor, universal motor, motor assembly line, stator assembly line and rotor assembly line. The motor can be delivered in complete set, SKD or CKD mode.With around 20years working experience in the electric motor field, provide professional consultation. With the enthusiasm for the job, response fast to customer, shorten customer’s communication time.
We provide both of fully automatic motor assembly line and stand-alone motor assembly line, including stator winding line, armature winding line, rotor assembly line, motor assembly line as well as automatic inspection system, cover all the field of household appliances, automobile, electric vehicle, hub motor, power tool, automation control, industrial equipment,etc.